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Thursday, July 03, 2008
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Tailless Ball Bumping
Application: This ball bump application is a Palomar Technologies Inc. exclusive. The ball bumps are consistent and extremely versatile, found in a wide variety of parts and components. Ball bumping a wafer, single die or a substrate in a deep package for a flip chip process are all common. Bump shape height and diameter can be controlled from 15 um tall to 300 + um tall in stack, as well as 35 um to 180 + um in diameter. |
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| Requirements |
Specifications |
| Model 8000 Wire Bonder |
Wire = 1 mil (25.4 um) 99.99 Au |
| Tailless Bump mode (Software option) |
Temperature = 150 C |
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Picture Magnification = x1.2K |
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Ball Diameter = 80 um |
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Ball height = 40 um |
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Shear strength = not tested |
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Fine Pitch Au Wire Bonding
Application: Fine pitch wire bonding for bonding high density die is measured in pitch. This is a pitch that every year gets a little smaller. The limiting factor on the Palomar Model 8000 is generally the capillary. The model 8000 can bond with as little as 4 grams of force! This high resolution control of bond parameters is what makes fine pitch wire bonding smaller each year.
The SEM photo shows wires bonded at 50 um pitch and the ball is only 30 um.
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| Requirements |
Specifications |
| Model 8000 Wire Bonder |
Wire = .6 mil (15 um) 99.99 Au |
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Capillary = GAISER 1800 UFAB series |
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Temperature = 150 C |
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Picture Magnification = x600 |
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Ball Diameter = 30 um |
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Ball height = not measured |
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Shear strength = not tested |
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Pitch = 50 um |
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Au Wire Bonding in place of Ribbon
Application: Wire bonding RF devices with all ball bonds saves a machine transfer and setup time and possibly the purchase of another machine. Some active tuning is also possible by removing wires after completion. This picture shows 3 rows of transverse pitch gold wire bonds to replace a large ribbon bonding process. |
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| Requirements |
Specifications |
| Model 8000 Wire Bonder |
Wire = 1 mil (25.4 um) 99.99 Au |
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Capillary = GAISER 1500 series |
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Temperature = 150 C |
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Picture Magnification = x100 |
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Ball Diameter = 75 um |
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Ball height = not measured |
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Shear strength = not tested |
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Pitch = NA |
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Au Wire Bonding
Application: Gold wire bonding describes what the Palomar Model 8000 was designed to do. Deep Access in a package, long wires and varying part heights are just fine for bonding.
The picture shows a long wire 100 + mil bonding an output pin in a package.
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| Requirements |
Specifications |
| Model 8000 Wire Bonder |
Wire = 1 mil (25.4 um) 99.99 Au |
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Capillary = GAISER 1500 series |
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Temperature = 150 C |
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Picture Magnification = x50 |
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Ball Diameter = 75 um |
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Ball height = not measured |
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Shear strength = not tested |
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Pitch = NA |
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